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TSR Rotating tube furnace range

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Carbolite Gero's TSR rotating tube furnace range incorporates the same innovations developed for the TS split tube furnace series with the equipment required to process large batches of free-flowing material, such as powders.

The TSR range comprises a split tube furnace horizontally mounted on a base frame, and fitted with a friction drive rotation system, allowing for work tube rotations of up to 10 rpm. The frame can be manually tilted up to a maximum angle of 6˚ to suit the requirements of the material being processed.

Accessory work tubes can easily be exchanged to meet the different physical or chemical requirements of a process.

Optional built-in gas systems enable users to equip the TSR rotating tube furnace for operation under a modified atmosphere.

Overview

Maximální teplota
1150 °C
Ø pece
125 mm
Topná délka
1000 mm
Number of heated zones
1 zone or 3 zones
Orientation
horizontal

Carbolite Gero's new tube furnace range is at the pinnacle of furnace design. The culmination of over 80 years of experience in thermal engineering; combining the latest technological developments with solid construction, high-quality components and a sleek, modern aesthetic.

The rotating motion of the TSR helps increase the surface area of the sample material exposed to the atmosphere within the work tube, helping to speed up reaction times and improve the overall yield. A 5 litre capacity vibratory feeder and corresponding collection hopper makes the TSR the ideal choice for continuous heat treatment processes.

High quality heating elements

  • Excellent temperature uniformity
  • Fast heat-up and cool-down rates
  • Unsurpassed temperature uniformity along the entire heated length

High quality thermal insulation

  • Low energy consumption
  • Low external case temperature
  • Designed for longevity

By viewing this webpage on a compatible mobile device you can click the ‘cube’ icon that allows you to view an augmented reality image of the product.

CC-T1 Touch Screen Controller

CC-T1 Touch Screen Controller

TSR rotating tube furnaces are equipped with ethernet communications and a programmable controller with 24 segments as standard:

  • Single zone furnaces fitted with Carbolite Gero EPC3016P1 controller
  • Three zone furnaces fitted with Carbolite Gero CC-T1 touch-screen controller

Možnosti

  • Over-temperature protection (recommended to protect valuable contents and for unattended operation)
  • A range of sophisticated digital controllers, multi-segment programmers and data loggers is available. These can be fitted with RS232, RS485 or Ethernet communications. Více informací.

The Carbolite Gero TSR rotating tube furnace may be equipped with gas connections to accommodate modified atmosphere applications.

The gas system is built into the frame of the furnace and required gases and control method must be specified at time of order. Options include manual flowmeters or digital mass flow controllers.

The TSR is available with a choice of different work tubes. Please note that the maximum operating temperature is dependent on the properties of the work tube material selected.

To accurately control the flow of sample material into the furnace, the TSR is fitted with both a 5 litre hopper and vibratory feeder, as standard.  A 5 litre collection hopper with manual discharge valve is also included to safely gather processed material.  

Možnosti

  • Gas connection kit to enable operation under modified atmospheres
  • Inert gas package modules allow for the use of up to 3 non-reactive gases (available with either manual or automatic control)
  • Input hopper with screw feeder
Standard quartz work tube and optional metallic work tube

Standard quartz work tube and optional metallic work tube

Gas flow control by a digital flow meter

Gas flow control by a digital flow meter

TSR Rotating tube furnace range Angle of inclination

To assist in the flow of material through the work tube, the TSR can be tilted to a maximum of 6° using the manual winding wheel. By adjusting the angle of inclination, the operator can control the residence time of the material within the heated zone of the rotating tube furnace; the ability to change the angle ensures that the TSR has the flexibility to process many different materials with various grain sizes, from granules to powder.

TSR Rotating Tube Furnace: Angle of inclination

Příklady aplikací Torrefaction & biouhlí

Torrefaction je termochemický proces prováděný za nepřítomnosti kyslíku, při kterém dochází k částečnému rozkladu biomasy. Z biomasy se uvolňuje voda a těkavé látky a vzniká pevný suchý materiál známý jako biouhlí. V některých aplikacích lze bio-uhlím nahradit tradiční fosilní paliva, a přispět tak ke snížení emisí CO2.

V tomto videu byly v rámci procesu torrefaction k výrobě paliva z biouhlí použity jak střižný mlýn RETSCH SM 300, tak rotační trubková pec CARBOLITE GERO TSR. 

Společnosti Verder Scientific nabízejí řešení, která podpoří váš proces v každém jeho kroku, od přípravy a analýzy vzorků až po tepelné zpracování a další.

Produktové video: Torrefaction with Carbolite Gero & Retsch


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Produktové video: Torrefaction with Carbolite Gero & Retsch
Maximální teplota (°C) Max. vnější průměr trubky (mm) Počet topných zón Topná délka (mm) Work tube length (mm) Rozměry: Vnější
V x Š x H (mm)
Maximální výkon (W)
TSR1 11/125/1000 1150 125 1 1000 2000 1830 x 3150 x 700 6000
TSR3 11/125/1000 1150 125 3 1000 2000 1830 x 3150 x 700 6000

Výhrady k technickému řešení a nedostatkům

Vezměte prosím na vědomí

  • Maximum continuous operating temperature is 1050 °C
    (Max. operating temperature dependent on work tube material)
  • All furnaces are equipped with thermocouple type N

Model names explained

TSR1 11/125/1000Number of heated zones: 1 zone or 3 zones
TSR1 11/125/1000Maximální teplota: 1150 °C
TSR1 11/125/1000Ø pece: 125 mm
TSR1 11/125/1000Topná délka: 1000 mm